Index lines and performance indices are a key element of the materials selection methodology, pioneered by Prof. Mike Ashby at the University of Cambridge. They enable you to quickly identify optimal materials for an application.
A performance index is a ratio of material parameters to optimize in order to maximize the performance of a component, based on the specific function, limiting constraint, and objective of the design. Index lines can be used on a chart to compare the performance index value of different materials.
A performance index is defined by four design factors:
Each combination of function, limiting constraint, objective, and free variable has a characteristic performance index. For example, a light (objective), stiff (limiting constraint), panel loaded in bending (function), with thickness as the free variable, has a performance index of E1/3/ρ, where E=Young’s modulus (limiting constraint for stiffness) and ρ=density (objective for minimizing mass).
By convention, materials with the highest value of the performance index will be optimal for the design.
Index lines can be used to compare the performance of different materials, and to find replacement materials. Materials that are on the line will all perform equally well in a given design. Materials above the line have a higher performance index and will therefore perform better; those below the line have a lower index value.
Display lines are similar to index lines, except that they do not apply any selection. They are useful to illustrate how the function of a component (i.e. a change in geometry and load condition) influences the choice of materials. Display lines are created by selecting the ‘Show line for display only’ option from the index line window and plotted in the same way.
Performance indices can be plotted using either an index line, or by plotting a combined property on one axis (e.g. E1/3/ρ).
First, calculate the slope of the index line to plot:
This is now in the form of an equation for a straight line (y=mx+c), where m is the gradient (or slope) and c is the y-intercept. This means we can draw an index line with slope 3 on a chart of Young's modulus vs. density, and all materials along this index line will have the same value (M) of the performance index (E1/3/ρ).
A specific performance index can be plotted as a combined property on just one axis of a chart.
This technique is used by the Performance Index Finder, which enables you to quickly identify and plot performance indices, and removes the need to look up or derive performance indices.
Calculate a performance index from first principles
'Materials Selection in Mechanical Design’ by Michael Ashby, Butterworth-Heinemann, for in depth information on systematic selection methodology, derivation of performance indices, and how to use trade-off plots.